Unless you work with gearboxes on a daily basis, it can be difficult to tell when one is damaged. If you suspect that one of your gearboxes isn’t functioning properly, keep an eye out for some of these signs. Below, we’ll go over how to know if an industrial gearbox is damaged.
1. Overheating
Overheating machinery is rarely a good sign. If you notice that the temperature of your gearbox’s shaft and housing changes significantly, it’s time to contact professionals who offer gearbox repairs, such as Churon Company. Additionally, if you notice smoke rising from the gearbox, shut off the machine immediately until you repair the gearbox.
2. Noise
If your gearbox has broken or misaligned components, it can emit unusual rattling, squeaking, and clanking sounds. This is one of the most common signs you can use to know if an industrial gearbox is damaged. Grinding noises can also occur if your gearbox has a lot of wear and tear or an insufficient amount of lubrication. If these noises become louder as you use the machine, turn it off immediately and call a professional gearbox repair company.
3. Fractures
Small cracks and fractures can appear on gearboxes due to too much wear and tear. The more you use your gearbox, the more these cracks and fractures will grow. Additionally, these cracks show that your gearbox isn’t running properly, and the longer you use it, the more damage you can cause. If you continue to use your gearbox even though it has fractures, you may eventually need to replace it instead of repair it.
4. Vibration
When a gearbox vibrates uncontrollably, it usually has bearing issues. Some examples of bearing issues include misalignment, debris buildup, and shock. Unless you are a professional in the gearbox repair industry, it’s difficult to tell what causes your gearbox to vibrate. To prevent further damage, allow an expert to inspect your gearbox.