Gearbox Repair Services

Gearbox Rebuild Back to O.E.M Specs

(770) 757-3530 Emergency 24/7 Line

Our gearbox repair services like Falk gearboxes Flender Gearboxes and Philadelphia Gearboxes begin when our technicians disassemble and steam clean your damaged gearbox, allowing for careful and thorough inspection of all the gears, pinions, shafts, and housings. Then, we manufacture new gears, pinions, and shafts then we realign and rebore housing bearing fits.

Next, we repair any worn or damaged seal and bearing areas on the shafts and add all new bearings, seals, and shim kits. We then reassemble your gearbox back to OEM specs, so our gearbox repairs save you 50% or better from new cost and offer a faster turnaround than the original equipment manufacturer. 

Our gearbox mechanics can and will get your Falk Gearbox,  Flender Gearbox, Philadelphia Gearbox or any model of gearbox rebuilt in a matter of no time with are emergency 24/7 rush repair services.

We offer you a free quote for our gearbox repair services before any gearbox repair is done. 

Our gearbox repair services also include gear rebuilding  with a special annealing and heat-treating process that we do in some cases on worn or damaged gearing by repairing them back to OEM specs.

As professional gearbox rebuilders, we are here for you whether you need a complete overhaul on all industrial gearbox repairs or just a simple bearing and seal replacement. We offer our gearbox repair services along with gear and pinion repairs in-house to give you the best and fastest service in the industry.

We recommend our carburized ground gearing and pinions for most industrial gearbox repair. Parallel, shaft mounted, right angle drives, planetary drives, worm drive, cone drives, single, double, and triple reduction.

Contact Us For Gearbox Repair Services

Gearbox Rebuild Services Alabama

We proudly serve facilities throughout the Southeast, including full gearbox rebuilds in Alabama. Whether your operation is based in Birmingham, Huntsville, Montgomery, or Mobile, we’re ready to support you with expert service and quick turnaround. Our transportation options make it easy to ship gearboxes to and from your site.

Maintenance Tips to Extend Gearbox Life

Regular maintenance helps reduce unplanned downtime and extend the life of your gearbox. Here are a few key practices to keep your equipment running smoothly:

• Monitor Lubrication: Always use the recommended lubricant and check oil levels frequently. Contaminated or low oil levels are one of the most common causes of failure.
• Inspect for Leaks: Oil leaks often point to seal damage or pressure issues. Catching these early can prevent further internal damage.
• Check for Vibration or Noise: Unusual sounds or vibrations may indicate misalignment, gear wear, or bearing issues. Early detection helps prevent major breakdowns.
  Watch Operating Temperatures: Overheating can signal poor lubrication, overload, or internal damage. Keep an eye on temperature readings during regular operation.
• Schedule Routine Inspections: A consistent maintenance schedule makes it easier to detect wear, misalignment, and other issues before they lead to failure.

If you’re unsure about the condition of your gearbox, Churon offers free inspections and guidance on repair or gearbox rebuild options.

Brands and Gearbox Types We Work With

Churon services gearboxes from many major manufacturers, including: