24/7 Emergency Service: (770) 757-3530 Churon Company offers full-service hydraulic cylinder repair services, from minor leaks to complete rebuilds, for clients throughout the U.S. Utilizing advanced techniques and the highest-quality materials enables us to deliver a broad range of services to meet our clients’ specific requirements, ensuring optimal performance of their hydraulic cylinders.
Our Services
For all your custom gear manufacturing and repair needs, you’ve come to the right place. At Churon Company, we’ve spent decades providing various custom gear manufacturing and vital repair services, including new gear manufacturing and various gearbox rebuild and gearbox repair services for clients around the U.S.
Whether you need a new gear designed and manufactured or a gearbox repair or rebuild, our experienced team has the knowledge and expertise to get your equipment back up and running in no time. We pride ourselves on delivering high-quality workmanship and using only top-of-the-line materials to ensure the longevity and efficiency of your equipment.
Gearbox Repair
Churon Company has the capabilities to repair or rebuild gearboxes and speed reducers of all brands, including Amarillo, Browning, Dodge, Falk, General Electric, Philadelphia Gear, and more. Our team of skilled technicians can diagnose and repair common gearbox issues, such as:
Bearing failures
Gear wear
Lubrication problems
Misalignment
For any kind of gearbox rebuild or gearbox repair around the U.S, our team at Churon Company has you covered. We specialize in repairing and rebuilding gearboxes of all types and brands, like Falk, Dodge, Philadelphia Gear, Flender, David Standard gear, Amarillo, Browning, Simpson, General Electric and dozens of others. Our skilled technicians have extensive experience in diagnosing and fixing common gearbox issues such as gear wear, bearing failures, misalignment, and lubrication problems.
Our gearbox repair solutions follow a standard, comprehensive process:
Disassembly and steam cleaning
To begin with, our gearbox repair technicians will disassemble and steam clean your damaged gearbox. This part of the process allows us to thoroughly inspect all the gears, pinions and housings that are present, determining the extent of the damage and identifying any underlying issues.
Manufacturing new gears, pinions or shafts
Based on the information we ascertain from the inspection, we will manufacture new gears, pinions or shafts if needed. We have a fully equipped machine shop that can handle all types of gear manufacturing and repair. This part of the process allows us to realign and rebore housing bearing fits.
Repair any worn or damaged seal and bearing areas on shafts
To ensure the longevity and efficiency of your equipment, we pay extra attention to repairing any worn or damaged seal and bearing areas on shafts. This helps prevent future failures and prolong the lifespan of your gearbox. We also add new bearings, seals and shim kits if needed.
Reassembly and testing
After all necessary repairs have been made, our team will reassemble your gearbox back to its original OEM specs.
Crusher Repair Services
Churon Company offers industry-leading repair and rebuild services for cone and jaw crusher equipment. By utilizing high-quality materials and closely following Original Equipment Manufacturer (OEM) specifications, our team of experts can return repaired machinery to its original condition, saving clients 50% over the cost of new machinery.
We are committed to providing cost-effective, high-quality solutions, and our crusher repair services encompass major brands, including Pioneer, Sandvik, Symons, Superior, and dozens more. Our skilled team provides transmission or full-on gearbox rebuilds if needed, and can expertly repair the following crusher parts:
Bevel gears
Cone crusher bowls
Counter shaft box housings
Gunlach rolls
Eccentric mechanisms
Gunlach segments
Hydraulic cylinders
Main shafts
Pinion gears
Rotor and shaft assembly jaw plates
Shovel and Dragline Repair
Shovels and draglines operate under high-stress conditions, making routine maintenance and timely repairs vital to optimizing performance and avoiding structural failure. Proper shovel and dragline repair maintains mining productivity, ensuring worker safety and preventing costly downtime.
Regardless of the condition of equipment, our expert team can rebuild all types of gears, gearboxes, drive tumbles, pinion shafts, racks, sheaves, and transmissions. By repairing old cores, we can restore parts to OEM specifications, saving time and money for our clients with our in-house repair process. Additionally, we offer free pickup and delivery from any location in North America, guaranteeing faster turnaround times than our competitors.
Our experienced technicians and in-house machine shop enable us to provide reliable, efficient shovel and dragline services that meet or exceed OEM specifications.
Hydraulic Cylinder Repair
We are the best at what we do and understand the challenges associated with hydraulic cylinder repair services, which is why our processes are designed to ensure a fast, reliable turnaround that minimizes downtime.
To identify the root cause of failure, we thoroughly disassemble the hydraulic cylinder, inspecting each component for wear, misalignment, or damage. Whether we find a bent rod, worn barrel, or leaking seal, we can evaluate the current condition to develop a clear plan for restoration.
Our repair services encompass a wide variety of hydraulic cylinder types, such as arm, boom, lift, stick, hoist, and many more. We also perform hard chrome plating for pistons and rods, as well as seal replacement, barrel honing, and straightening. We have extensive experience with telescopic, single-acting, or double-acting cylinders and can handle anything from minor in-house repairs to major overhauls.
Custom Gear Manufacturing
In addition to our gearbox repair and rebuild services for clients around the U.S, Churon Company is here to provide custom gear manufacturer services for new and custom-cut pinions. From limited quantities up to major bulk runs, we work with every type of gear: straight tooth gears, herringbone gears, helical gears, bronze worm gears, worm shafts, bevel gears, internal gears, internal splines, or external splines.
All you need to do is provide us with your old core or a blueprint that will allow us to create and reverse-engineer gears or pinions back to their original OEM specifications. We use high-quality materials and state-of-the-art technology to ensure every gear is manufactured with precision and accuracy. Our team takes great pride in our custom gear manufacturing services, which is why we guarantee quality workmanship on every order – and we offer 24/7 emergency services here as well.
Churon Company offers custom gear manufacturing, along with reliable and efficient repair and rebuild services throughout the U.S. Contact us for all your gearbox, crusher, shovel, dragline, and hydraulic cylinder repairs to receive a free quote today.
