Specialized machinery like cone crushers must have a rigorous maintenance plan to avoid unexpected breakdowns and downtime that could affect production. Heavy-duty machines work in demanding and unique conditions that could damage the equipment if you don’t give it the proper care.
These best practices for cone crusher maintenance will provide valuable information to keep consistency, quality, and deliveries strong for customers and your company’s satisfaction. Simple maintenance routines will positively impact your crusher’s productivity and create a safe path for other machines to complete their processes.
Constant Lubrication
Lubrication is one of the most important practices a cone crusher needs to avoid breakdowns because of the constant crushing actions the machine performs and the friction it creates. Good lubrication will minimize wear and tear, reduce component or equipment damage, and increase performance levels.
You should lubricate a cone crusher every 500 hours to keep the machine running smoothly throughout its life span. Lubricants like greases must be lithium or calcium soap-based with oil viscosity and pressure additives.
Choke Feeding
Properly choke feeding the cone crusher with the right amount of material during the process will maintain high consistency levels and ensure quality products. Proper maintenance will avoid creating an unbalance in the choker caused by irregular vibrations from a poor distribution process.
Keeping a constant flow of material will prevent the cone from recirculating old pieces that could damage the interior screens and circuits.
Know Your Crusher’s Limits
Heavy-duty machines have high capacities and can perform for long hours without stopping, so you need the best maintenance practices. Learning your crusher’s limits comes from experience and knowing what an effective process looks and sounds like.
When your crusher performs correctly, your Raymond mill will deliver better results after the crushing process. Your machines must work as one, especially when each has a unique process that complements the others. Finding the correct Raymond mill parts will keep products consistent, complete the process with the crusher, and maintain an efficient workflow.
Monitor Consistency
With time, you will know what a functional machine with high-quality results sounds like in terms of vibration, beeping, and bouncing noises. A best practice for a cone crusher requires daily attention to detect a problem before it escalates.
Fixing problems as soon as they arise is essential. Whether the issue is with your crusher or your mill, you must find the best solution as soon as possible. Churon Company has the best help and solutions for you, and we have experienced professionals to care for your needs.